smartBuild transforms complex design data into clear, automated manufacturing guidance; eliminating ambiguity, reducing rework, and enabling faster, higher-quality, and more consistent builds through intelligent validation and instant updates.
Sourcing formboards for new wire harness production takes up to 3 weeks.
Slow build processes lead to delayed order fulfillment and project bottlenecks.
Scrap, manual build sequence drafting, and travel between testing stations inflate costs.
Manual or unavailable reporting preventing shops from achieving continuous improvement.
smartBuild helps manufacturers overcome slow, error-prone build processes by replacing scattered instructions with clear, connected guidance. With smartBuild, teams achieve faster builds, higher quality, and more consistent results across every project.
Highlight every wire path, including splices and twisted pairs, while guiding precise terminal placement into connectors and cavities.
Load virtual formboards instantly, eliminating printing and storage costs and delivering ready-to-build designs that update without delay.
Enable new technicians to become proficient quickly with animated build instructions that adapt to their experience level, reducing training time to build complex wire harnesses from weeks to hours.
Cut manual effort with streamlined digital workflows that lower labor demands and reduce direct costs across every build.
Ready to learn more about the transformative impact smartBuild has on wire harness manufacturing?
Product Overview
Accelerate production, improve yield, reduce re-work time and material waste with smartBuild. Guided build instructions and real-time, at-station continuity testing improves consistency, reduces assembly time up to 50%, and makes technicians productive in hours not weeks.
Time Savings
Reduce wire harness build times up to 50% using smartBuild vs. a traditional formboard process.
Formboard
Production Time
Physical Formboard Production Costs
Scrap And
Rework Rate
< 5%
Technician
Training Time
Over
Two Weeks
Formboard
Production Time
Seconds
Physical Formboard Production Costs
No costs
Scrap And
Rework Rate
< 1%
Technician
Training Time
< 1/2 Day
Ready to see how smartBuild accelerates wire harness manufacturing?
Connect with our team to schedule your interactive demo.
Eliminate printed formboards with a fully digital build station. Assemble directly on top of the wire harness design with animated instructions and instant project change-overs.
Accelerate wire harness production with guided build and at-station testing – smartBuild augments your existing process and infrastructure.
“We haven’t had a single failure in any of our harnesses that we have built, and tested, and we have been making multiple design changes.”
Operations Team Member
at Autonomous Marine Drone Manufacturing
“In production the huge benefits are space, the traceability, and the ability to train people quickly. The learning curve is minimal.”
Control Systems Engineering Technologist at Utility Vehicle Manufacturer
“smartBuild lets us put junior operators on complex harnesses, not just our veterans. It gives us real flexibility in how we use our technicians.”
Wire Harness Technician at Emergency Vehicle Upfitter
Utility Equipment Manufacturer reduces rework, accelerates design cycles, and ensures product quality with smartBuild and Arcadia
Unmanned Vehicle Manufacturer brings on smartBuild and Arcadia, enabling them to build prototype wire harnesses in days, not weeks.
See why manufacturers across the globe trust smartBuild to transform their wire harness manufacturing and maintain the digital thread throughout the production process.
1. Get access to our full smartBuild Brochure and see how smartBuild addresses wire harness manufacturing challenges.
2. A member of our team will follow up to answer any initial questions you have about the platform and discuss which deployment option works best for your team.
3. Ready to take the next step? We’ll connect you with an industry expert to demonstrate how smartBuild can address your specific production challenges.
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